Kuzunguruka ibyuma bisohora ibyuma birashobora kumva nko gutobora hamwe urujijo. Ubucucike bw'icyuma giteye, bitewe na karuboni nyinshi, bituma ishobora gucika, cyane cyane ihindagurika ryubushyuhe bwihuse. Iyi mbogamizi irakomeye cyane mugihe ikora kubice nkaumunaniro mwinshi muri moteri yimodoka, aho kuramba ari ngombwa kubikorwa byiza. Gutegura neza, nko gukora isuku neza no gushyushya, hamwe nubuhanga busobanutse, nibyingenzi kugirango uhangane nubushyuhe bwumuriro kandi ugere kubisanwa bikomeye, birambye. Niba ukemura ibibazo hamwe naimikorere ihuza impirimbanyi, marine marine, cyangwa ikindi kintu cyose cyingenzi, kwihangana no kwitondera amakuru arambuye ni urufunguzo rwo gutsinda.
Ningbo Werkwell, umuyobozi wizewe mubuhanga bwubukanishi kuva 2015, atanga ibice byimodoka nziza. Itsinda ryabo rya QC ryabahanga ryerekana neza ibicuruzwa biva mu bice by'imbere kugeza bipfuye hamwe na plaque ya chrome, byujuje ibyifuzo byimikorere igezweho.
Inzitizi za Welding Cast Iron Iron Exhaust Manifolds
Ubukonje n'ubushyuhe bukabije
Ibyuma bisohora ibyuma byinshi bizwi cyane kubera ibintu byinshi bya karubone. Ubu buriganya butuma bakunda gucika, cyane cyane iyo bahuye nubushyuhe bwihuse. Gusudira ibyuma bisohora ibyuma bisaba gufata neza kugirango wirinde kwangirika. Gushyushya ibintu bigera kuri dogere 400-500 Fahrenheit birashobora kugabanya kugabanuka k'ubushyuhe. Iyi ntambwe igabanya ibyago byo guturika mugihe cyo gusudira. Gukoresha nikel-yuzuza ibikoresho byuzuza kandi byemeza guhuza ibyuma, gukora weld ikomeye kandi idashobora kwihanganira.
Ningbo Werkwell, uruganda rwihariye mubuhanga bwubukanishi, yumva akamaro ko kuramba mubice byimodoka. Itsinda ryabo rya QC inararibonye ryemeza ibicuruzwa byujuje ubuziranenge, kuva bipfa gupfa kugeza kuri plaque ya chrome, bikabagira izina ryizewe mu nganda.
Ibyago byo Kumeneka biturutse ku bushyuhe butaringaniye
Gushyushya kutaringaniye ni ikindi kibazo mugihe ukorana na feri ya feri ya gaz. Niba igice kimwe cya manifold gishyushye vuba kurenza ikindi, birashobora kugutera guhangayika no gucika. Kugirango wirinde ibi, abasudira bakunze gushyushya ibintu byinshi. Gupfunyika ibintu byinshi mugukoresha ibikoresho nyuma yo gusudira bituma hakonja buhoro, bikagabanya ibyago byo guturika. Ubu buryo butuma ibintu byinshi bikomeza kuba byiza kandi biramba munsi yubushyuhe bwinshi.
Kugera kuri Weld ikomeye kandi iramba
Gukora gusudira gukomeye kandi kuramba kumurongo wibyuma bisohora ibyuma bisaba neza nibikoresho byiza. Abasudira bakunze gukoresha electrode ikarishye, isukuye ya tungsten na gaze ya argon kugirango birinde kwanduzwa. Kugenzura niba icyuzi gisudira cyinjira muri manifold neza ni ngombwa. Kubyuma byicyuma, gushiramo buhoro na nikel electrode ikora neza. Ku rundi ruhande, icyuma cyitwa Nodular, cyunguka ubushyuhe buke. Urebye ibintu bidukikije, nko guhura na gaze zishyushye, na byo bigira uruhare mu gusana igihe kirekire.
Ningbo Werkwell itanga ibice byimodoka kuva 2015, yibanda kubwiza no kwizerwa. Ubuhanga bwabo mubice byimbere byimbere hamwe nibifunga byemeza ko ibicuruzwa byose byujuje ibyifuzo byimikorere igezweho.
Gutegura Manifold ya Exhaust yo gusudira
Gusukura Ubuso neza
Ubuso busukuye ni ishingiro rya agusudira neza. Umwanda, amavuta, hamwe nibisigazwa byicyuma bishaje birashobora guca intege ubumwe, kubikuraho rero ni ngombwa. Abasudira bakurikiza izi ntambwe kugirango bategure ubuso:
- Bevel Crack: Ukoresheje urusyo, barema igikonjo cya V kumurongo. Iyi groove ituma ibintu byuzuza ibintu neza.
- Sukura icyuma: Bakuraho ibintu byose byanduye, harimo amavuta n'ingese, kugeza ubwo ubuso bugaragara neza kandi bworoshye.
- Shyushya Manifold: Gushyushya gahoro gahoro ukoresheje itara bifasha kwirinda ihungabana ryumuriro mugihe cyo gusudira.
Ningbo Werkwell, uruganda rukora ibijyanye n’ubukanishi, ashimangira akamaro ko kwitegura gusana imodoka. Itsinda ryabo rya QC inararibonye ryemeza ibicuruzwa byujuje ubuziranenge, kuva bipfa kugeza kuri plaque ya chrome, byujuje ibyifuzo byimikorere igezweho yimodoka.
Gukata ibice kugirango winjire neza
Gucika ibice ni intambwe ikomeye mugusudira ibyuma bisohora ibyuma byinshi. Mu gusya umwobo wa V umeze nka V, gusudira kunoza kwinjira mubintu byuzuza. Ubu buhanga butera umurunga ukomeye kandi bugabanya ibyago byintege nke. Nuburyo bworoshye ariko bukora neza kugirango weld ikomeze munsi yubushyuhe bwinshi hamwe na stress ya sisitemu.
Gushyushya kugirango wirinde Ubushyuhe bukabije
Gushyushya umuyaga mwinshiKugabanya Ubushyuhe, irashobora gushikana kumeneka. Ubusanzwe abasudira bashyushya ibicuruzwa kugeza ku bushyuhe bwa dogere 400 ° F kugeza 750 ° F. Kubisaba byinshi gusanwa, barashobora kongera ubushyuhe kuri 1200 ° F. Imbonerahamwe ikurikira irerekana urwego rusabwa rwo gushyushya:
| Gushyushya Ubushyuhe | Ibisobanuro |
|---|---|
| 200 ° C kugeza 400 ° C (400 ° F kugeza 750 ° F) | Basabwe gusudira kugirango bagabanye ubushyuhe bwumuriro. |
| 500 ° F kugeza 1200 ° F. | Kugabanya imihangayiko yumuriro kandi ikarinda gucika. |
Ningbo Werkwell yashinzwe mu 2015, yubatse izina ryiza mu bice by'imodoka. Umurongo wibicuruzwa byabo birimo ibice byimbere, ibifunga, nibindi byinshi, byose bishyigikiwe nitsinda rya QC kabuhariwe.
Ubuhanga bwo gusudira ibyuma bya Exhaust Manifolds
Uburyo bwo gusudira mbere
Uburyo bwo gusudira bwashyutswe nuburyo bukunzwe bwo gusana ibyuma bisohora ibyuma byinshi. Gushyushya bigabanya imihangayiko yumuriro kandi birinda gucika mugihe cyo gusudira. Abasudira ubusanzwe bashyushya ibicuruzwa kugeza ku bushyuhe buri hagati ya 500 ° F na 1200 ° F. Ubu bushyuhe buhoro kandi bumwe butuma habaho kwaguka k'ubushyuhe, bigabanya ibyago byo kuvunika biterwa no guhangayika. Nyuma yo gusudira, kuzinga ibintu byinshi mubikoresho byo kubika bifasha gukonja buhoro buhoro, bikagabanya amahirwe yo gucika.
Ubu buryo bukora neza mukurema gusudira gukomeye, kuramba. Ni ingirakamaro cyane kubice nka moteri nyinshi, yihanganira ubushyuhe bwinshi hamwe no guhangayika. Ningbo Werkwell, uruganda rwihariye mubuhanga bwubukanishi, yumva akamaro ko kuramba mubice byimodoka. Itsinda ryabo rya QC inararibonye ryemeza ibicuruzwa byujuje ubuziranenge, kuva bipfa gupfa kugeza kuri plaque ya chrome, bikabagira izina ryizewe mu nganda.
Uburyo budasanzwe bwo gusudira
Uburyo bwo gusudira budashyushye busimbuka intambwe yo gushyushya, bigatuma byihuta ariko bishobora guteza akaga. Utabanje gushyuha, icyuma gikozwe cyane gishobora guhura nubushyuhe bwumuriro, ibyo bikaba byaviramo gucika intege. Ubu buryo busaba kugenzura neza uburyo bwo gusudira kugirango hagabanuke ubukonje bwihuse. Abasudira akenshi bakoresha imashini ngufi, igenzurwa kugirango bagabanye ubushyuhe kandi birinde kwangiza ibintu byinshi.
Mugihe ubu buryo butwara umwanya, ntabwo buri gihe aribwo buryo bwiza bwo gusana bikomeye. Kubigize nkibikoresho bikozwe mucyuma cyinshi, aho imbaraga nubwizerwe ari ngombwa, gusudira bishyushye akenshi ni amahitamo meza.
Guhitamo Ibikoresho Byuzuye
Guhitamo ibikoresho byuzuye byuzuzanya ningirakamaro kugirango weld igenda neza. Ibikoresho byuzuza Nickel birasabwa cyane kubijyanye no guhuza ibyuma. Barema imashini ikomeye, idashobora kwihanganira gusudira ishobora kwihanganira kwaguka kwinshi kwinshi. Inkoni ya Nickel, hamwe nibirimo byinshi bya nikel, byongera uburyo bwo gusudira no kunoza kwihanganira imihangayiko. Nikel-fer ivanze, nka ENiFe-CI, nubundi buryo bwiza cyane. Itanga ubwuzuzanye hamwe nibyuma bidasanzwe, byemeza gusana igihe kirekire.
Kuva mu mwaka wa 2015, Ningbo Werkwell itanga ibice by’imodoka hamwe n’ibifunga. Uku kwiyemeza kuba indashyikirwa bituma uba umufatanyabikorwa wizewe wo gusana imodoka.
Ubundi buryo: Gukoresha ibyuma byo gusana ibyuma
Uburyo Brazing ikora
Brazing nubuhanga buhuza ibice byicyuma mugushonga ibintu byuzuza udashonga ibyuma shingiro. Ubu buryo bushingiye kubikorwa bya capillary kugirango byuzuze uwuzuza, bihuza ubumwe bukomeye. Kubisana ibyuma, ibikoresho byuzuza akenshi birimo umuringa cyangwa umuringa, bishonga mubushyuhe buke ugereranije nicyuma ubwacyo. Abasudira kabuhariwe basusurutsa neza ahantu kugirango barebe ko uwuzuza atembera neza, bigakora ihuza ryizewe. Brazing ikora neza mugusana ibice cyangwa guhuza ibikoresho bidasa, nkibyuma byo guta ibyuma, bigatuma ihinduka muburyo bwo gusana bimwe.
Ningbo Werkwell, uruganda rukora ibijyanye nubukanishi, asobanukirwa n'akamaro ko gusana amamodoka. Kuva mu mwaka wa 2015, itsinda ryabo rya QC rifite ubunararibonye ryemeje ibicuruzwa byujuje ubuziranenge, kuva bipfa kugeza kuri plaque ya chrome.
Ibyiza n'ibibi bya Brazing
Brazing itanga ibyiza byinshi:
- Nuburyo bwizewe bwo gusana ibice byuma.
- Ihuza neza ibikoresho bidasa, nkibyuma nicyuma.
Ariko, gushakisha bifite aho bigarukira. Kubera ko idashonga ibyuma fatizo, umurunga ntushobora gukomera nkurugingo rusudutse. Nubwo ari byiza gusana neza, ntibikwiriye gukosorwa muburyo bukomeye. Brazing isaba kandi ubuhanga, kuko tekinike idakwiye irashobora guca intege gusana.
Igihe cyo Guhitamo Brazing hejuru yo gusudira
Brazing nibyiza gusanwa byoroheje cyangwa mugihe uhuza ibyuma bitandukanye. Nibyiza cyane mugihe kugabanya ibyago byo guturika nibyingenzi. Ariko, kubwo gusana ibintu byingenzi, gusudira bikomeza guhitamo neza kuberaimbaraga zisumba izindi. Abasudira bagomba gusuzuma ibyangiritse bagahitamo uburyo bujyanye nibisabwa byo gusanwa.
Kuba Ningbo Werkwell yiyemeje ubuziranenge bituma ibice by’imodoka byujuje ubuziranenge, bigatuma izina ryizewe mu nganda.
Nyuma yo gusudira Kwita kuri Iron Iron Exhaust Manifolds
Buhoro bukonje kugirango wirinde gucika
Nyuma yo gusudira, gukonjesha buhoro ni ngombwa kugirango wirinde gucikamo ibyuma bisohora ibyuma byinshi. Ibyuma bishiramo byumva cyane ihindagurika ryubushyuhe, kandi gukonjesha byihuse birashobora gutera ubushyuhe bwumuriro, biganisha kumeneka cyangwa no guturika. Kugirango habeho gukonja, abasudira bakunze kuzinga ibintu byinshi mugukingira ibikoresho nko gusudira ibiringiti. Ibi bikoresho bifasha kugumana ubushyuhe no kwemerera ibicuruzwa gukonja buhoro buhoro. Iyi nzira ntabwo irinda gusudira gusa ahubwo inagumana ubusugire bwimiterere ya manifold.
Ningbo Werkwell, uruganda rukora ibicuruzwa kandi byohereza ibicuruzwa hanze mu buhanga bw’imashini, yumva akamaro ko kuramba mu bice by’imodoka. Itsinda ryabo rya QC inararibonye ryemeza ibicuruzwa byujuje ubuziranenge, kuva bipfa kugeza kuri plaque ya chrome, byujuje ibyifuzo byimikorere igezweho yimodoka.
Peening kugirango agabanye imihangayiko
Peening nubuhanga bworoshye ariko bukora neza kugirango ugabanye imihangayiko ahantu hasudutse muri manif. Harimo gukubita buhoro buhoro hejuru yubudodo ukoresheje umupira winyundo mugihe ibikoresho bikiri bishyushye. Iki gikorwa kigabanya ibikoresho, kugabana imihangayiko iringaniye no kugabanya amahirwe yo guturika nkuko imbeho ikonje. Peening nayo ikomeza gusudira, ikemeza ko gusana bimara igihe kirekire. Kubasudira bagamije gukosora igihe kirekire, iyi ntambwe ni ngombwa.
Werkwell yashyizeho umurongo wuzuye wibicuruzwa byimbere yimodoka imbere muri 2015. Ubwitange bwabo kubwiza, bushyigikiwe nitsinda rya QC inararibonye, butuma ibicuruzwa byose byujuje ubuziranenge.
Kugenzura Ingingo Zintege nke
Iyo manifold imaze gukonja, kuyigenzura kubintu bidakomeye ni ngombwa. Igenzura ryerekanwa rishobora kwerekana ibice cyangwa ububobere muri weld. Gukoresha ibikoresho byo gukuza bifasha kumenya ubusembwa buto bushobora kutagaragara mumaso. Kwemeza imbaraga za manifold, abasudira bakunze kubigerageza munsi yumucyo. Iyi ntambwe iremeza ko gusana bishobora kwihanganira ubushyuhe bwinshi hamwe nigitutu cya sisitemu.
Mugukurikiza ibiintambwe yo gusudira nyuma yo gusudira, abasudira barashobora kugera kubintu byizewe kandi birebire byo gusana ibyuma byose byo gusudira ibyuma bisohora ibyuma byinshi.
Gusudira ibyuma bisohora ibyuma bisaba uburyo bwiza. Intambwe z'ingenzi zirimo:
- Gushyushyainshuro nyinshi kugirango ugabanye ubushyuhe bwumuriro no kwirinda gucika.
- Isukuubuso neza kugirango gusudira gukomeye.
- Kumenekano gukoresha nikel inkoni kugirango urebe neza.
- Buhoro buhorokugirango wirinde kumenyekanisha ingingo nshya.
Kwihangana no kwitondera ibisobanuro birakomeye. Gukata icyuma gisaba kwitegura neza no gukonjeshwa kugirango ugumane ubusugire bwa weld. Gufata umwanya wo gukurikiza izi ntambwe bituma gusana biramba.
Ningbo Werkwell, umuyobozi mu bijyanye n’ubukanishi kuva mu 2015, azobereye mu bice by’imodoka no kubizirika. Itsinda ryabo rya QC inararibonye ryizeza ubuziranenge kuva gupfa kugeza kububiko bwa chrome, bikabagira izina ryizewe muruganda.
Gushyira mu bikorwa izi nama birashobora gufasha gusudira kugera kubisubizo byizewe mugihe wongereye ubuzima bwimyuka myinshi.
Ibibazo
Niki gituma gusudira ibyuma bisohora ibyuma bigoye cyane?
Shira icyuma cyoroshye kandi wunvikana nimpinduka zubushyuhe bituma ikunda gucika. Gutegura neza, nko gushyushya no gukora isuku, bifasha kugabanya izo ngaruka.
Gukora brazing birashobora gusimbuza gusudira kugirango bisanwe?
Gukora imirimo yo gusana byoroheje cyangwa guhuza ibyuma bidasa. Ariko, gusudira bitanga umurongo ukomeye wo gukosora imiterere. Hitamo ukurikije ibyifuzo byo gusana.
Kuki gukonjesha buhoro ari ngombwa nyuma yo gusudira ibyuma?
Gukonjesha buhoro birinda guhagarika ubushyuhe, bishobora gutera gucika. Gupfunyika ibintu byinshi mubikoresho byerekana ko bikonje kandi bikomezaubunyangamugayo.
Inama: Ningbo Werkwell, umuyobozi mubuhanga bwubukanishi, atanga ibice byimodoka nziza. Itsinda ryabo rya QC ryemeza ko ari indashyikirwa mu bicuruzwa nka feri-bipfunyika hamwe na chrome-isize imbere imbere.
Igihe cyo kohereza: Werurwe-03-2025