Inama zingenzi zo gusudira Cracked Iron Iron Manifolds

Gusudira ibyuma bisohora ibyuma birashobora kuba ingorabahizi kuberakarubone nyinshi mu byuma, ituma icika intege, cyane cyane mugihe cyo gusudira. Iyo ukorana nuburinganire bwimikorere, gusudira birenze urugero bishobora gukurura karubone muri weld, bigatera ahantu hakeye. Kurinda gucikamo byombigufata inshuro nyinshi no kunanirwa, abasudira bagomba gukomeza guhindagurika. Ningbo Werkwell, wizewe utanga ibice byimodoka, yemeza ubuziranenge mubicuruzwa byose, harimomarine marine.

Inzitizi za Welding Cast Iron Iron Exhaust Manifolds

Gusudira ibyuma bisohora ibyuma byerekana ibibazo byihariye bisaba gutegura neza no kubishyira mubikorwa. Gusobanukirwa nizi ngorane birashobora gufasha abasudira kugera kubisubizo byiza no kwirinda imitego isanzwe.

Ubwitonzi nibirimo Carbone

Shira icyuma ubunebwe bukomoka kurikarubone nyinshi, ubusanzwe iri hagati ya 2% na 4%. Ibi bihimbano bituma ibikoresho bikunda gucika mugihe cyo gusudira. Gushyushya byihuse no gukonjesha birashobora gukaza ikibazo, bigatera gukwirakwiza ubushyuhe butaringaniye no gukora uturere tworoshye, twacitse muri weld. Utu turere birashoboka cyane kunanirwa mukibazo. Kugabanya izo ngaruka, abasudira bagomba gukoresha tekinike igenzura ubushyuhe no kugabanya ihungabana ryumuriro.

1. Ibirimo byinshi bya karubone byongera amahirwe yo guturika mugihe cyo gusudira.
2. Imihindagurikire yubushyuhe bwihuse irashobora gutera gusudira intege no kwangirika.

Byongeye kandi, kwimuka kwa karubone mugihe cyo gukonja birashobora gukomera gusudira, bigatuma bidahinduka. Iyi niyo mpamvu guhitamo ibikoresho byuzuye byuzuza kandiuburyo bwo gusudirani ngombwa.

Ubushyuhe bwumuriro hamwe ningaruka zo gukomeza gucika

Shira icyuma gike yubushyuhe butuma ihindagurika ryubushyuhe. Ubushuhe butaringaniye burashobora gutera impagarara zumuriro, biganisha ku gucika gushya cyangwa kwangirika kuribisanzwe. Abasudira bakunze gushyushya ibintu kugirango bagabanye ibi byago. Gushyushya bitanga ubushyuhe bumwe, bufasha kwirinda kwaguka gutunguranye cyangwa kugabanuka mugihe cyo gusudira. Gukonja buhoro nyuma yinzira ningirakamaro kimwe kugirango wirinde kwinjiza ingingo nshya.

Ibibazo bikunze kugaragara birimo:

• Gukemura ibibazo byumurironeza.
• Gushyira mubikorwa uburyo bukonje bukonje kugirango wirinde gucika.
• Gukemura ibyangiritse bitunguranye mugihe cyo gusana.

Guhitamo uburyo bwiza bwo gusudira

Guhitamo uburyo bwiza bwo gusudira biterwa n'ubwoko bw'ibyuma hamwe nibisabwa gusanwa. Kurugero, icyuma cyumukara gisaba ubushyuhe buhoro na nikel electrode, mugihe icyuma cya nodular cyunguka kubushyuhe buke. Abasudira bagomba kandi gutekereza ku bidukikije, nko guhura na gaze zishyushye, zishobora kugira ingaruka ku gihe kirekire.

Ningbo Werkwell, uruganda rukora ibijyanye nubukanishi, ashimangira ubuziranenge mu bice by’imodoka. Ubuhanga bwabo butanga ibicuruzwa byizewe, harimo ibicuruzwa biva mu mahanga, byunguka tekiniki n'ibikoresho bigezweho. Ubwitange bwa Werkwell buturuka ku ikipe yabo ya QC inararibonye, ​​igenzura buri ntambwe, kuva gupfa kugeza gushiramo chrome.

Mugusobanukirwa izi mbogamizi no guhitamo inzira iboneye, abasudira barashobora kongera amahirwe yo gutsinda mugihe bakorana nibyuma byinshi.

Gutegura Manifold ya Exhaust yo gusudira

Gusukura Ubuso no Gukuraho Umwanda

Mbere yo gutangira akazi ko gusudira,gusukura ibintu byinshini ngombwa. Ubuso bwanduye burashobora guca intege gusudira no kuganisha kunanirwa. Kurikiza izi ntambwe kugirango utegure akarere neza:

1. Bevel Crack: Koresha urusyo kugirango ukore V-shusho ya V kuruhande. Iyi groove ituma ibintu byuzuza bihuza neza.
2. Sukura icyuma: Kuraho umwanda wose, amavuta, nicyuma gishaje hejuru. Agace kagomba kugaragara neza kandi neza mbere yo gukomeza.
3. Shyushya Manifold: Koresha itara kugirango ususuruke gato. Iyi ntambwe ifasha gukumira ihungabana ryumuriro mugihe cyo gusudira.

Ubuso busukuye butuma gusudira gukomeye kandi kuramba, nibyingenzi mugihe cyo gusana ibyuma byo gusudira ibyuma byinshi.

Gucukura umwobo kugirango wirinde gukwirakwizwa

Gucukura umwobo muto kumpera yigitereko nuburyo bworoshye ariko bufatika bwo kubuza gukwirakwira. Ibyo byobo bikora nk '“guhagarika guhagarara,” bigabanya guhangayikishwa no guhagarika umutima. Koresha umwitozo muto muto kurenza ubugari bwacitse, kandi urebe ko ibyobo bisukuye kandi byoroshye. Iyi ntambwe ningirakamaro cyane cyane kubikoresho byoroshye nkibyuma, kuko bigabanya ibyago byo kwangirika mugihe cyo gusudira.

Kwambara Ikariso yo Kwinjira neza

Kwambara igikoma bikubiyemo gushiraho no koroshya impande zayo kugirango urusheho kwinjira. Nyuma yo gutobora igikoma, koresha dosiye cyangwa urusyo kugirango ukureho impande zose zikarishye cyangwa ibitagenda neza. Iyi nzira irema ubuso bumwe kubintu byuzuza gukurikiza, bikavamo ubumwe bukomeye. Kwambara neza kandi bigabanya amahirwe yo kwikinisha muri weld, bishobora kugabanya gusana.

Gushyushya Manifold kugirango ugabanye ubushyuhe bwumuriro

Gushyushya umuyaga mwinshini ngombwa kugirango ugabanye ubushyuhe bwumuriro mugihe cyo gusudira. Ibyuma bikozwe cyane byumva ihinduka ryubushyuhe, kandi gushyushya gitunguranye cyangwa gukonja birashobora gutera gucika. Icyifuzo cyo gushyushya ubushyuhe kiri hagati ya 200 ° C na 400 ° C (400 ° F na 750 ° F). Koresha itara rya propane cyangwa itanura kugirango ushushe inshuro nyinshi. Kugumana ubu bushyuhe mugihe cyose cyo gusudira bitanga ibisubizo byiza kandi bikagabanya ibyago byo guturika gushya.

Ningbo Werkwell, uruganda rukora ibijyanye nubukanishi, ashimangira ubuziranenge mu bice by’imodoka. Kuva mu 2015, isosiyete yashyizeho umurongo wuzuye wibicuruzwa byimodoka imbere. Itsinda ryabo rya QC inararibonye ryemeza ubuziranenge bwo hejuru, kuva gupfa kugeza kuri chrome. Uku kwiyemeza kuba indashyikirwa bituma Werkwell izina ryizewe mu nganda.

Tekinike yo gusudira ya Manifolds

Uburyo bwo gusudira mbere

Gushyushya ni bumwe mu buryo bwiza bwo gusudira agushiramo ibyuma byinshi. Mu gushyushya imashanyarazi kugeza ku bushyuhe buri hagati ya 500 ° F na 1200 ° F, abasudira barashobora kugabanya imihangayiko yubushyuhe no kwirinda gucika. Ubushyuhe bugomba gukoreshwa buhoro kandi buringaniye kuri casting yose kugirango wirinde kwaguka. Gushyushyakugabanya gushiraho imiterere ikomeye, yorohejemuri zone yo gusudira kandi ituma karubone ikwirakwira mu cyuma fatizo. Ubu buryo bugabanya imihangayiko yimbere, bigatuma gusana biramba kandi ntibikunze kugoreka.

Inama: Buri gihe ukurikirane ubushyuhe hafi mugihe cyo gushyushya kugirango urebe ibisubizo bihamye.

Uburyo budasanzwe bwo gusudira

Kudasudira bidashyushye nubundi buryo, ariko buzana ingaruka. Hatabanje gushyuha, manifold ikomeza kuba nziza, mubisanzwe hafi 100 ° F. Ibi birashobora gutuma umuntu akonja vuba nyuma yo gusudira, kongera ubukana ndetse no guturika. Gukwirakwiza ubushyuhe butaringaniye bishobora nanone gutera imiterere ikomeye, yoroheje kugirango ibe muri weld zone. Abasudira bakoresha ubu buryo bagomba gukora neza kugirango bagabanye imihangayiko yimbere kandi birinde kwimuka kwa karubone, bishobora kugabanya gusana.

• Ingaruka zo gusudira zidashyushye:
  • Amahirwe menshi yo guturika kubera gukonja vuba.
  • Gukwirakwiza ubushyuhe butaringaniye bitera intege nke zuburyo.
  • Kongera imihangayiko y'imbere no kugoreka.

Gukoresha Nickel Rods kubisubizo byiza

Inkoni ya Nickel ni amahitamo azwi cyane yo gusudira ibyuma bisohora ibyuma byinshi. Ibintu byinshi bya nikel bituma barushaho kubabarira mugihe cyo gusudira. Izi nkoni zirashobora kurambura uko gusudira gukonje, guhuza ibipimo bitandukanye byo kugabanuka kwicyuma nicyuma. Ihinduka rigabanya ibyago byo guturika kandi ryemeza ubumwe bukomeye. Inkoni ya Nickel nayo ikora neza kwimuka kwa karubone, bigatuma iba nziza kugirango igerweho igihe kirekire.

Icyitonderwa: Buri gihe hitamonikel nziza cyanekubisubizo byiza. Bakwiriye gushora imari yo gusana bikomeye.

Intambwe ku yindi Amabwiriza yo gusudira

1. Tegura Manifold: Sukura ahangiritse neza, ucagagurike kugirango ukore V-groove, kandi ushyushye cyane niba ukoresheje uburyo bwashyushye.
2. Koresha Ibikoresho Byuzuza: Koresha inkoni ya nikel cyangwa uwagurishije ifeza. Kwambika ibice hamwe na flux, shyira uwuzuza neza, kandi urebe neza.
3. Hisha buhoro buhoro: Emerera manifold gukonja buhoro buhoro kugirango wirinde ubushyuhe bwumuriro no guturika.
4. Kugenzura Gusana: Kuraho flux zose zisigaye hanyuma urebe weld kugirango imbaraga nigihe kirekire.

Ningbo Werkwell, uruganda rukora ibijyanye nubukanishi, ashimangira ubuziranenge mu bice by’imodoka. Kuva mu 2015, isosiyete yatanze umurongo wuzuye wibicuruzwa byimbere yimodoka. Itsinda ryabo rya QC inararibonye ryemeza ubuziranenge bwo hejuru, kuva gupfa kugeza kuri chrome. Uku kwiyemeza kuba indashyikirwa bituma Werkwell izina ryizewe kubicuruzwa byizewe nkibicuruzwa byinshi.

Kwitaho nyuma yo gusudira no kugenzura

Peening kugirango agabanye imihangayiko

Peening nintambwe yingenzi nyuma yo gusudira ibyuma bisohora ibyuma byinshi. Ifasha kugabanya imihangayiko ahantu hasudutse, kugabanya amahirwe yo guturika nkuko ibikoresho bikonje. Iyi nzira ikubiyemo gukubita hejuru ya weld mugihe ikiri ishyushye.Umupira winyundo ukunze gukoreshwaiyi ntego. Mugukubita buhoro buhoro hejuru, abasudira barashobora guhagarika ibikoresho, bifasha gukwirakwiza imihangayiko iringaniye.

Inama: Jya uhuza imbaraga zikoreshwa mugihe cyo kwitegereza kugirango wirinde kurema intege nke.

Peening ntabwo ikomeza gusudira gusa ahubwo inemeza ko gusana bimara igihe kirekire. Nuburyo bworoshye ariko bufatika bwo kunoza igihe kirekire.

Buhoro bukonje kugirango wirinde gucika

Gukonjesha buhoro buhoro nyuma yo gusudira ni ngombwa kimwe no gusudira ubwabyo. Gukonjesha byihuse birashobora kumenyekanisha ubushyuhe bwumuriro, biganisha kumeneka cyangwa kurwara. Kugirango wirinde ibi, abasudira bagomba kwemerera ibicuruzwa gukonja buhoro buhoro. Gupfukirana ahakorerwa hamwe nibikoresho byokoresha, nkikiringiti cyo gusudira, bifasha kugumana ubushyuhe kandi bikanatanga igipimo gikonje. Kurinda ibintu byinshi umuyaga cyangwa ibishushanyo nabyo ni ngombwa, kuko gukonjesha kutaringaniye bishobora guhungabanya gusana.

Icyitonderwa: Gukonjesha buhoro ni ingenzi cyane cyane kumyuma kubera kumva ko ihindagurika ryubushyuhe.

Mugihe cyo gufata ingamba, abasudira barashobora kwirinda gukuraho akazi kabo gakomeye kandi bakemeza ko ibintu byinshi bikomeza kuba byiza.

Kugenzura Weld yo Kuramba n'imbaraga

Iyo manifold imaze gukonja, kugenzura gusudira nintambwe yanyuma. Reba ibice byose bigaragara, ubwoba, cyangwa ibibanza bidakomeye. Ikirahure kinini gishobora gufasha kumenya udusembwa duto. Niba gusudira kugaragara kutaringaniye cyangwa kuvunika, gusana byongeye birashobora gukenerwa. Kugerageza ibintu byinshi munsi yumucyo birashobora kandi kwemeza imbaraga zabyo. Igenzura ryuzuye ryerekana ko gusana byizewe kandi byiteguye gukoreshwa.

Ningbo Werkwell numuhinguzi kabuhariwe kandi wohereza ibicuruzwa hanze mubukanishi. Igikorwa nyamukuru cyisosiyete ni ugutanga ibice byimodoka hamwe na feri. Kuva mu 2015, Werkwell yatanze umurongo wuzuye wibicuruzwa byimodoka imbere. Itsinda ryabo rya QC rifite ubunararibonye ryemeza ubuziranenge bwo hejuru, kuva gupfa no gutera inshinge kugeza kuri chrome. Uku kwiyemeza kuba indashyikirwa bituma Werkwell izina ryizewe mu nganda.

Gusudira ibyuma bisohora ibyuma bisaba kwitegura, tekinoroji ikwiye, hamwe no kwitabwaho nyuma yo gusudira. Intambwe zingenzi zirimogucamo ibice, gusukura hejuru, no gushyushya kugirango wirinde guhungabana.Kwirinda amakosa nko gucunga nabi ubushyuheiramba. Gukurikiza imyitozo myiza byongera imikorere no kuramba. Ningbo Werkwell, umutanga wizewe, yemeza ibice byimodoka nziza binyuze mubikorwa byinzobere QC kuva 2015.

Ibibazo

Niki gituma gusudira ibyuma bisohora ibyuma bigoye cyane?

Shira icyuma cyinshi hamwe nibirimo karubone nyinshi bituma ikunda gucika. Gushyushya cyangwa gukonjesha bitaringaniye byongera imihangayiko, byongera ingorane zo kugera kubisanwa birambye.

Nshobora gusudira ibyuma byinshi ntabanje gushyuha?

Yego, ariko birashobora guteza akaga. Kudoda bidashyushye byongera amahirwe yo guturika kubera gukonja vuba. Gushyushya byemeza no gukwirakwiza ubushyuhe kandi bigabanya imihangayiko.

Kuki Ningbo Werkwell ari izina ryizewe mubice byimodoka?

Ningbo Werkwell kabuhariwe mubuhanga bwubukanishi nibice byimodoka. Kuva mu mwaka wa 2015, itsinda ryabo rya QC ryamenyereye ryemeje ubuziranenge bwo hejuru, kuva bapfa kugeza kuri chrome.